Complete Production Process for Emulsifying Bitumen

Complete Production Process for Emulsifying Bitumen
 Application
It is a manufacturing line for modifying and emulsifying Bitumen
 Working principle
We put the hot-melt bitumen into the aqueous solution with emulsifier. During the process, the bitumen is sheared with high speed and finally evenly O/W emulsion is produced. Generally, the finished bitumen is of good mobility in normal condition,

 Introduction

Emulsified asphalt is liquid at room temperature. The bitumen is mixed and sprayed. Compare with hot asphalt, the finished bitumen produced by this machine is material-saving, good crack-resistance, excellent durability, less pollution, and good overall efficiency.

YLQ-R-type Emulsified Asphalt Production Process:

乳化沥青生产工艺流程

1.water tank、2.heater、3.pump、4.flowneter、5soap measuring tank、6.emulsifier tank、7、batching tank 8. Ingredients temporary tank、9. blender10.mixer、11.join can、12Hydrochloric acid feeding system、13.pump、14.filter、15. Delivery systems Ingredients、16.flowmeter、17.bitumen temporary tank 18. Asphalt feeding pump、19. Asphalt metering system、20.heater、21. triplex pipelined emulsifier、22.sample cans、23. Vacuum buffer tank 24.vacuum pump、25. Automatic computer system

Technical parameter

Spec Capacity(t/h) Space (L*W*H/M) Installed capacity (KW)
YLQ-2R 2 10 × 2.6 × 3.2 38.8~42.3
YLQ-5R 5 12 × 2.7 × 3.3 50~64.6
YLQ-10R 10 14 × 2.8 × 3.5 59~92.4
YLQ-15R 15 16 × 3 × 3.7 86~123.9
YLQ-30R 30 22 × 3.5 × 4 117~151.9

Remarks:
1. Asphalt tank of raw materials and finished product tank location are not included in floor space,
2. the power of boiler and the Conducting oil furnace are not included in the installed capacity

 

Our Advantages:

  • applied to various modifiers, such as SBS、EVA、PE
  • The ratio of modifier and asphalt can be set according to user needs at any time
  • The production of the certain period can be set within the maximum productivity
  • High-quality modified bitumen, emulsion modifier particle size is small, evenly 
  • Fully automatic production process control, Check production records at any time
  • Accuracy weighing system, less than 1% weighing error
  • Large parts assembly, easy removal and quick assembly
     

The following is a configuration list we have made for one of our clients, it is supplied for reference.

Configuration list for 3000-5000 tons/year Ink Making Complete Production Line (semi-automation)

No.

Name

Quantity
(SET)

Reference

 
 

1

Water storage tank

1

1000L

 

2

Heater

1

5m2

 

3

Water pump

1

2.2kw

 

4

Flow meter

1

Normal

 

5

Emulsion measuring tank

1

800L SS 304

 

6

Latex measuring tank

1

800L SS 304

 

7

Soap Batching tank

1

1000SS 304

 

8

Soap temporary storage tank

1

1000SS 304

 

9

Mixing machine

3

5.5kw(2)and 7.5kw(1)

 

10

Static Mixer

1

Normal

 

11

Feeding tank

1

50L 

 

12

Hydrochloric acid feeding system

1

20

 

13

Recycling pump

1

5.5kw

 

14

Filter

1

Normal

 

15

Ingredients transition pump

1

Normal

 

16

Flow meter

1

Normal

 

17

Filter

1

Normal

 

18

Bitumen storage tank

1

5000heating system on bottom

 

19

bitumen pump

1

4kw

 

20

Bitumen measuring system

1

Normal

 

21

Heater

1

102

 

22

High shear emulsifying machine with 3 groups of rotors and stators

1

22kw

 

23

Sample cans

1

200L,jacket heating

 

24

Vacuum buffering tank

1

Normal

 

25

Vacuum pump

1

4water ring type

 

26

Computer control system

1

Fully automatic computer control

 

27

platform

1

A two-tier platform, second flow is aluminum made

 

28

pipeline

1

The part contact to bitumen is installed with heating system

 

29

finished bitumen storage tank

2

 

 

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